Orthotics are one of the most popular choices for alleviating foot pain, especially for individuals with flat foot or plantar fasciitis. Custom orthotics offer support and better positioning for the feet, preventing the development of foot deformity and reducing stress to the limbs.

Our Services Included all Types and Sizes 

Custom Orthotics are covered by most Extended Health Benefits. Check your coverage and requirements and book you for consultation today. We take a team approach and will consult with your employer and case manager, if necessary. Throughout your treatment, we will work hard to help you return to all normal functional activities. When you are ready for discharge, you will receive a personalized home exercise-program to allow you to stay healthy.


PRODUCTION PLATFORM

Custom orthotics can be especially helpful in treating the following conditions:

  • Arch Strain (Plantar Fasciitis)
  • Knee Pain (Runners Knee, Chondromalacia
  • Patella, Patella Femoral Syndrome)
  • Ankle Pain (Achilles Tendonitis, Sprained Ankle
  • Tibialis Dysfunction, Lateral Impingement Syndrome Forefoot Pain (Metatarsalgia)
  • Heel Pain (Heel Spur)
  • Chronic Low Back Pain
  • Shin Pain (Compartmental Syndrome, Shin Splints)
  • Hip Pain (Ilio-Tibial Band Syndrome)
  • Sacroiliac Joint Dysfunctions

PRODUCTION PLATFORM

Atlas uses 100% volumetric casts and cast data captured from plaster casts, negative neutral foam impressions, STS slipper casts and the Accu-Pin Depression Casting Matrix as well as our 3D Laser Scanner.

All files are staged and stored as STL files, which are kept ongoing in our systems. Production of all custom foot orthotics is carried out using 3D casts to vacuum form raw materials to produce the prescribed shell.


10 STEP PROCESS

WHERE ALL ORDERS ARE SCANNED AND VISIBLE DURING PRODUCTION AND SHIPPING UPDATES ARE SENT WITH EVERY ORDER

Step1.
When your patients' casts and corresponding prescription form arrive in the laboratory, an individual production/order number is assigned and the items are segmented for production. The cast may be plaster of paris, foam impression, STS sock, LaserMark Scan or Accu Pin Scan.
Step2.
The order details are documented and entered into our systems; the prescription form scanned and saved in our proprietary custom data base platform; and the work order scanned into our production systems.
Step3.
The casting information is captured and analyzed by our technicians and quantified information is stored in our systems database for future reference and ordering.
Step4.
The individual files are corrected according to prescription and the desired materials are formed over the positive models for each orthotic.
Step5.
Quality checks are performed with the newly molded orthotic shell and the materials are scanned into the next phase of production - grinding.
Step6.
The devices are scanned as they enter the posting and grinding stages where they are fabricated to prescription and ground to a precise fit to ensure comfort.
Step7.
Once again the order is scanned into the work station where our adhesive team pays strict attention to detail during fabrication placing accomodations, and covering selections to the custom orthotic device.
Step8.
The final stage of production is where the products are finished to size or to fit exactly into the footwear selected, our skilled technicians pay close attention to every detail.
Step9.
Finally the product reaches our qualtiy control and pre-shipment department where all orders are scanned and every aspect is examined against the original order forms.
Step10.
The shipping department collects all products; once your order is scanned and allocated for delivery your account will receive an update email containing the courier tracking information.

INTERACTIVE RX FORM

Our prescription builder was designed to aid practitioners in assembling the right pieces for the desired treatment direction. Simply open up the builder and the step-by-step process will walk you through the construction of your patient’s new orthotics

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